Thursday, July 22, 2010

If you can't measure it...

Count what is countable, measure what is measurable. What is not measurable, make measurable.
Apparently, some geezer, name of Galileo Galilei, may have said this. Good on him.

Here are some things we measure (and count). You might call them process variables.

Mash temp (right after start). pH at 15 mins (if we remember)

First runnings from the mash tun - gravity (actually brix) and pH (cooled to around 40C) and subsequently as run-off proceeds.

Copper volume, gravity, pH.

FV volume and gravity

Progress of fermentation - temp and gravity

(yeast) Cell counts and gravity at racking

Post-conditioning gravity and pH

Plus we have to smell and taste stuff. Yep, there's a lot of beer that has to be tasted. Oh well.

Friday, July 09, 2010

Fingers crossed.

Oooh, that big heater on our copper. Bad heater. It went again of course. So I decided to have a proper look at it. Insulation cooked off the wiring. Corroded conductors. Nasty. OK, so, undo everything and wire it up again. I decided to remove the wiring enclosure and spin it round a bit to give a better angle for getting the wires to the crappy little terminals. This gave me a better look at the ends of the actual elements.

I tend to call this heater the 12K element, but it's actually 6 elements, joined together 2 per phase. And what's this, the little link connecting two of the elements is all gnarly and burned. Barely touching one of the posts, and only shakily connected to the other one.

On the left, the old one, on the right, a new one I hastily "machined". Little beggar.

I reckon that old one would have been arcing and getting all naughty and hot. It may have been the cause of the trouble all along. Perhaps.

And you know, it all seems to be working. This is good, as we absolutely have to brew tomorrow. It's probably going to be  Sunbird, some of which is likely for the big festival in that London. Touch wood.

Monday, July 05, 2010

Dear Cellarpersons,

Most of the time our casks come back in good condition, even closed nicely (sometimes) and we're very appreciative of the time spent, and care taken, by cellar people and publicans in presenting our beer in the best possible condition, as well as their responsible handling of these returnable assets. To you, thanks.

But (and of course there's a "but") ...
I picked up a bunch of empties the other day (from a wholesaler) and was surprised to find a wooden keystone in one of them. We don't use wooden keystones. We use a nice tight-fitting rubbery one. (The keystone is the small bung through which the tap is hammered.) Clearly then, someone has removed our keystone for some reason (did they get their tap stuck?) and bunged in another one.

Now, there's a bit of a knack to getting a keystone out at the best of times. What we don't do is belt a gnarly old screwdriver down the side with a big old hammer and pry the sucker out. If the tap's stuck (I had occasion to deal with this in the cellar of a good customer just the other day) the trick is to carefully but firmly lever the tap back and forth a little, twisting it a quarter turn or so from time to time, until it gets loose enough to pull out in the normal way.

The plastic casks that we use have a number of advantages: They're light, easy to handle, quiet (no terrible clanging as you clear out the cellar) and cheap. They're not so cheap that they're disposable, and they belong to us - we lend them to you - and we're happy to do so. In the olden days you might have been bringing your casks to the brewery to be filled. We don't make you do that now.

Plastic casks do have some drawbacks. They're somewhat susceptible to damage from the indiscriminate use of metal tools. And sure enough, in removing the keystone a number (why?) of small, rough, screwdriver holes have been punched through the keystone seat. This cask is now impossible to clean properly and has been retired. That's about 30 quid gone, just like that.

We have had a few casks returned damaged in similar ways. I can't imagine any reason why you'd need to remove either the keystone or the shive (we've had a few of those also). If you do need to get them out - please try to figure out a way of doing it without knackering our assets. Our phone number is on every cask - give us a call and we'd be happy to talk to you about it.

And while you're at it, I'm always pleased to see that people are marking the casks with received dates, vented dates, whatever. But why do it in permanent marker? People, the clue's in the name. What you want is either a sticker (on which you can write with anything - this is what Weatherspoons do for goodness sake) or use a grease pencil (wax pencil / china marker/ chinagraph pencil).

Seriously folk, if I promise not to come into your pub and f*ck up your glasses, will you please look after my casks?

Saturday, June 26, 2010

In Liverpool...

... well I'm not now, but I was on thursday. Delivering beer, of course. Not very much beer, but to one of my favouritest pubs, the Dispensary on Renshaw St. (or, as it has been called, "Rapid Hardware St."). When we lived in Liverpool I used to drink in the Dizzy (or Dissy, or even Dispo) a fair bit, and it's nice to hear that it's just recently been declared Liverpool CAMRA pub of the year - well deserved. It's one of the establishments that Cains revamped a few years ago, having previously been the Grapes - a boozer I'd never been in (and I wasn't alone in that).
Look down and you're lost.

It's more-or-less a city centre pub, and it's practically on the main route for the students as they run giggling into town, but it's got a proper feel to it. It's not full of suits guffawing about who they f*cked over in the office today, and it's not full of unstable all-day drinkers. You can go in with the spouse and have a quiet drink, perhaps before (or after) something cultural. You can go in with a few mates on a bit of a crawl. You can watch the footy. You could, if you wished, stay there from noon to midnight. There's a range of proper beer including some unusually good Cains. It's a proper pub. Go there.

And then I called in at the shop for a cup of tea and a chat. Now, when I say the shop, I can only mean Probe Records of Liverpool. And I do. If you don't know where that is - get to know. If you know it already - they're moving soon, to the Bluecoat. When they do, perhaps they'll update the website. You'd hope.

Update: They have! Updated the website, that is. With news of the upcoming move. Blimey.

You might have gathered that I really like Liverpool and that I miss living there a bit. You'd be right. Why did we leave? It's a long story, and there's a man with a gun in it. But we like it here a lot too. So that's alright.

Sunday, June 13, 2010

You put *what* in it?

We were pleased to see that some of our beer was on at a Vegan Beer Festival recently, along with beers from Belvoir, Buxton, Magpie, Marble, Spectrum & Springhead.

Most of our beers are brewed using nothing except malt, hops, yeast, water, and (sometimes) sugar. There's some unmalted barley in the stout, and we've been known to throw carefully infuse some lovely black treacle or fine malt extracts into some of our irregular beers. Our yeast is non-GM, and as far as we know, our suppliers haven't figured out a way of getting animal products into the hops and malt. Even the sugar we use is free from animal products, non-GM, and would be suitable for vegan, vegetarian, Kosher and Halaal diets. Although, obviously, since our beers are alcoholic beverages, you might want to check with your local zealots before ruining your chances of paradise by drinking some of our delicious frothy ale.

We do have some flaked maize in the malt store, but we haven't used it in anything yet. If we do, we'll tell you.

Since all our cask output is "real ale" it will contain live yeast, which can cause a visible haze in beer and may contribute interesting tastes and aromas in the finished product.

Animal products in beer.

Many pale beers will have been processed using fish derived "isinglass" finings, to produce a "clear" product by promoting a rapid and stable settlement of yeast. Brewers typically add isinglass as the beer is transferred to cask, and while pretty much all of this will remain in the cask as sediment, it does mean that beers fined this way cannot be enjoyed by vegetarians / vegans. Some brewers even use isinglass in their dark beers.

It's not just beer - wine producers might use any, or all, of: isinglass, gelatin, egg albumen, modified casein (from milk), chitin (derived from the shells of crabs or lobsters) or animal blood.

Some brewers manage to avoid the use of isinglass by relying on a highly flocculent yeast or by sending beer out with rather low levels of residual yeast. We've found that neither of these approaches will give us beer that reliably conditions in cask and suits normal cellar operations. Personally, I don't mind hazy beer as long as it's clean, and I find that small amounts of suspended yeast help, rather than spoil, the taste of beer. However, we've found it pretty near impossible to sell unfined pale beers, so we do normally use isinglass in them.

Not needed in dark beer.

On the other hand, our dark beers work perfectly well without finings, so we don't put any in, making them suitable for everyone, including vegetarians and vegans. Yay!

Any utensils or containers that may have been in contact with isinglass will, as a matter of course, be cleaned thoroughly after such use, and before being used for anything else.


Bottled and kegged beer.

Given that beer destined for bottles and kegs will usually be filtered (or centrifuged) to remove yeast and other hazes, you might think that these products won't have been processed with isinglass or animal gelatin.  This is often not the case. Depending on the kind of filtration used, the filter run or use of consumables can be improved by fining beforehand.

We're just looking at bottling now. We hope that we'll be able to avoid finings, but this is liable to have a slight cost impact on the finished item.

Even bottle-conditioned beers may have been fined, but you should check with the brewer.

Monday, May 31, 2010

How hot is that?

We've got a thermometer and we're not afraid to use it. In fact we've got a number of thermometers. Not one of them ever shows the correct temperature - I'm pretty sure - or if one does - it's an amazing coincidence.

The met office tells me that the temperature on Walney Island, which is where I did much of my growing up, is currently 14.3°C. Which seems quite parky. Which is why I've chosen to live a few miles inland (oh, and not in the middle of a windswept airfield). How accurate is that measurement? How precise? And what's the difference?

It's easy to use the terms "accurate" and "precise" as if they were interchangeable. They're not. Accuracy considers how near your measurement is to the true value, whereas precision tells us how close we can expect repeated measures made with the same instrument will be. I think. Unless I've got that the wrong way 'round.

So, if the met office is right (and here we mean right in a very godlike, absolute sense), and I went to Walney and measured 14.8, it would be fair to say that my accuracy was something like 0.5°C. If I made 4 more measurements really quickly (so as to be reasonably sure that the true temperature didn't change) and got 14.7, 14.8, 14.7 and 14.9, then I might say that my precision is something like ± 0.1

This all assumes that I've got a thermometer that reads tenths of a degree, i.e has a resolution of 0.1. If I take one of my crappy old glass thermometers with me ( I can judge the 1/2 degrees, just) I might end up reading 14.0, 14.5, 14.5, 14.0, 14.5. Which would be less precise, but more accurate .

Is any of this important to a brewer? There's one stage in the process where we're quite keen on getting the temperature "right" and that's in the mash tun. You'll be told that 65.5°C is the magic mash temperature (for a simple infusion mash). Of course, if you want drier beer you may aim lower (say 64°C) - for sweeter beers, perhaps higher (67°C ?). Whatever, we need to decide how accurate and how precise our temperature measurements need to be.

One thing we need to remember is that the mash tun is pretty big and has got a lot of stuff in it. For that matter, the mash tun is made out of a lot of stuff itself (which is why we generally preheat it in some way). We cannot make an accurate measurement of the mash temperature by simply sticking a thermometer in the middle and reading it. At the very least we'd need to make multiple measurements and take some kind of average - this is what we do - when shooting for 65.5, we generally get a range from something like 64 to 67, and the average usually works out OK. So we're reasonably confident that we're in the general area. At least at the top of the mash. Right after mashing in.

That said, what we're really after is nice beer. It's not really important that we mash at 66 rather than 65.5, so long as people like the beer and we get paid for it. But controlling the variability removes some of the potential for surprises down the line. This is why we use a thermometer with a resolution of 0.1°C (although 0.5 would probably be good enough, i.e. a good bit smaller than the range we measure), which we calibrate (to ~0°C) every now and then. We may not be very accurate, but at least we're fairly consistent in what we do. We hope that this helps the beer to be consistent also. And nice.

Friday, May 28, 2010

Why won't they brew strong?

"Why is it "traditional" English breweries won't brew anything stronger than 4.8%", it has been tweeted.

Taking a random selection of "trad" brewers -

Adnams: there's a couple of strong seasonals, currently "May Day" 5.0% ABV.

Cains: "FA" 5.0% ABV

Fullers: "ESB" 5.5% ABV

Hook Norton: "Haymaker" 5.0% ABV

Jennings: "Snecklifter" 5.1% ABV

Marstons: "Old Empire" 5.7% ABV

Shepherd Neame: "Bishops Finger" 5.4% ABV (bottle)

Thwaite's: "Double Century" 5.2% ABV (bottle)

Right, that's that canard shot and stuffed.


FWIW, we always have at least one stronger beer on. And, in fact, most proper brewers have (at least in bottle) a strong beer in their line-up, as well as their session beers.

I was talking with a local publican the other day - it's part of the job. He tells me that he has customers who come in straight from work at 4 or 5 pm, and drink 'til closing time (at least, I should think). Now I know this is a terribly déclassé drinking style, and must seem very strange to all you jaded urban sophisticates out there, but that's what happens in some pubs.

Anyway, he goes on to explain that this means that he takes 30 quid off them in a night, they have a lovely evening talking shite with their mates, and everyone is happy.

Furthermore, he points out, if he could get them to start on lovely 6.5% super-hoppy lovingly hand-crafted and challenging - whatever, they'd tilt after 3 or 4 pints. He'd take, at most, a tenner off them ('cos he's not going to charge a tenner a pint, is he?), and he'll turn his beer over at rate that would lead to wastage.

How do you like them apples?